Iron-Chromium-Aluminum Resistance Wires

0Cr24Al6RE resistance wire

Features:
0Cr24Al6RE is a 'star' material defined in the GB/T 1234-2012 standard. By adding trace amounts of rare earth elements, it successfully addresses the pain points of traditional FeCrAl alloys — poor thermal cycling performance and high-temperature deformation — while maintaining the advantages of high resistivity (1.48 μΩ·m) and low cost. The addition of rare earth elements improves the resistance to " Green Rot " and corrosion resistance of 0Cr24Al6RE, making its performance in sulfur-containing or mildly reducing atmospheres superior to ordinary FeCrAl, and in some cases even comparable to nickel-chromium alloys. At the same time, rare earth elements inhibit excessive grain growth at high temperatures. Although it remains more brittle than nickel-chromium alloys after use, 0Cr24Al6RE exhibits better toughness at room temperature compared to ordinary FeCrAl and is less prone to breaking during installation and maintenance. Rare earth elements refine the grain structure and stabilize the interface between the oxide film and the substrate. The maximum service temperature of 0Cr24Al6RE can reach 1400°C, which is better than 0Cr21Al6Nb (about 1350°C). Additionally, rare earth elements improve the stability and growth rate control of the alumina layer, making it less prone to burning or deformation under extreme high temperatures.
Specifications:
Bright and soft annealed finish: 0.05 - 1.6mm; Acid-pickled or oxidation finish: 1.0 -12.0mm; Rods: 6.0-150.0mm
Flat wires: width 0.2 - 6.0mm and thickness 0.08 - 1.0mm; Strips: width 5.0 - 300mm and thickness 0.05 - 4.0mm

Product Description

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Chemical Composition:
C P S Mn Si Cr Ni Al Fe RE
0.04 0.025 0.02 0.5 ≤0.4 22.0~26.0 ≤0.6 5.0~7.0 Remainder 0.04~1.0
Physical Properties:
Max. Operating Temp. 1400ºC Resistivity at 20ºC( μΩ·m) 1.48±0.07
Density 7.1 g/cm3 Thermal conductivity(20ºC) 13 W/(m·K)
Average linear expansion coefficient(20-1000ºC) 16.0×10-6/ºC Specific heat capacity 0.49 J/(g·K)
Approx. melting point  1520ºC Elongation after Fracture
(A/%)
Diameter≤3.0mm: ≥10%
Diameter>3.0mm: ≥12%
Tensile strength(Rm/MPa) ≥680 Accelerated life test ≥80h/1350ºC
Micrographic structure Ferrite Magnetic properties Magnetic
Technical Parameters:
Diameter
(mm)
Ohm per meter
(20ºC   Ω/m)
Length per kg
(m/kg)
Weight per meter
(g/m)
Diameter
(mm)
Ohm per meter
(20ºC   Ω/m)
Length per kg
(m/kg)
Weight per meter
(g/m)
0.05 753.758 71731.87 0.01394 1.1 1.5574 148.21 6.74735
0.06 523.443 49813.80 0.02007 1.2 1.3086 124.53 8.02990
0.07 384.571 36597.89 0.02732 1.3 1.1150 106.11 9.42398
0.08 294.437 28020.26 0.03569 1.4 0.9614 91.49 10.92959
0.09 232.641 22139.46 0.04517 1.5 0.8375 79.70 12.54673
0.1 188.440 17932.97 0.05576 1.6 0.7361 70.05 14.27538
0.11 155.735 14820.63 0.06747 1.7 0.6520 62.05 16.11557
0.12 130.861 12453.45 0.08030 1.8 0.5816 55.35 18.06728
0.13 111.503 10611.22 0.09424 1.9 0.5220 49.68 20.13052
0.15 83.751 7970.21 0.12547 2.0 0.4711 44.83 22.30529
0.17 65.204 6205.18 0.16116 2.2 0.3893 37.05 26.98940
0.19 52.199 4967.58 0.20131 2.4 0.3272 31.13 32.11962
0.21 42.730 4066.43 0.24592 2.6 0.2788 26.53 37.69594
0.25 30.150 2869.27 0.34852 2.8 0.2404 22.87 43.71837
0.27 25.849 2459.94 0.40651 3.0 0.2094 19.93 50.18690
0.29 22.407 2132.34 0.46897 3.2 0.1840 17.51 57.10154
0.31 19.609 1866.07 0.53588 3.4 0.1630 15.51 64.46229
0.35 15.383 1463.92 0.68310 3.6 0.1454 13.84 72.26914
0.40 11.777 1120.81 0.89221 3.8 0.1305 12.42 80.52209
0.45 9.306 885.58 1.12921 4.0 0.1178 11.21 89.22116
0.50 7.538 717.32 1.39408 4.5 0.0931 8.86 112.92053
0.55 6.229 592.83 1.68684 5.0 0.0754 7.17 139.40806
0.60 5.234 498.14 2.00748 5.5 0.0623 5.93 168.68375
0.65 4.460 424.45 2.35600 6.0 0.0523 4.98 200.74760
0.70 3.846 365.98 2.73240 6.5 0.0446 4.24 235.59962
0.80 2.944 280.20 3.56885 7.0 0.0385 3.66 273.23979
0.85 2.608 248.21 4.02889 7.5 0.0335 3.19 313.66813
0.90 2.326 221.39 4.51682 8.0 0.0294 2.80 356.88462
0.95 2.088 198.70 5.03263 8.5 0.0261 2.48 402.88928
1.00 1.884 179.33 5.57632 9.0 0.0233 2.21 451.68210

The above parameters are based on Chinese National Standard GB/T1234-2012. The tolerance of resistance per meter: 0.03-0.06mm is ±10%; 0.07-0.12mm is ±8%; 0.13-0.17mm is ±7%; 0.18-0.32mm is ±6%; A wire diameter above 0.32mm is ±5%. We provide the Iron-Chromium-Aluminium alloy products in various forms, like the wires, strips and rods. Other alloys like 0Cr23Al5, 0Cr21Al6Nb, 0Cr20Al3, 1Cr13Al4, 0Cr20Al6RE , 0Cr25Al5 and 0Cr27Al7Mo2 are also available upon request.

0Cr24Al6RE Datasheet Download